Production Process

Double side

img
  • Your valuable orders and Gerber files will be received and checked for all commercial and technical confirmations
    01
    img

    Orders &
    Gerber File

  • Analysis of the gerber file and defining the materials and production process
    img
    02
    img

    CAM

  • Release of traveller card for production
    img
    03
    img

    Traveller
    Card

  • Master laminate will be optimized and cut into production panels using sophisticated laminate cutting machine
    img
    04
    img

    Production
    Panel Sizing

  • High speed CNC drilling and routing for small volumes undertaken.
    img
    05
    img

    CNC Drilling

  • 09
    Clean Room Process
  • Precoating of the surfaces to be plated. This critical operation is perfectly controlled for uniform plating
    img
    06
    img

    Black Hole
    Plating

  • Each production panel is carefully plated to ensure continuity between the layers. Fully computer controlled and chemistry conditions are monitored periodically to ensure that defect free even plating is obtained.
    img
    07
    img

    Plated
    Through Hole

  • Automated deburring to ensure the surface is dust free and clean
    img
    08
    img

    Surface
    Preparation

  • 09
    Clean Room Process
  • Lamination - Exposure and Development are done in dust free clean room enviornment to ensure perfect quality
    img
    img

    Lamination

  • Lamination - Exposure and Development are done in dust free clean room enviornment to ensure perfect quality
    img
    img

    Exposure

  • Lamination - Exposure and Development are done in dust free clean room enviornment to ensure perfect quality
    img

    Developing

  • 10
    Auto Printing
  • The Key process will be undertaken in this fully automated printing and etching line. This critical operation is performed in a clean room with controlled temperature and humidity. With little human intervention, the entire operation is computer controlled and precise printing of complex circuits is acheived.
    img
    img

    Pattern
    Printing

  • The Key process will be undertaken in this fully automated printing and etching line. This critical operation is performed in a clean room with controlled temperature and humidity. With little human intervention, the entire operation is computer controlled and precise printing of complex circuits is acheived.
    img
    img

    Etching

  • The Key process will be undertaken in this fully automated printing and etching line. This critical operation is performed in a clean room with controlled temperature and humidity. With little human intervention, the entire operation is computer controlled and precise printing of complex circuits is acheived.
    img
    img

    Solder Mask
    Printing

  • The Key process will be undertaken in this fully automated printing and etching line. This critical operation is performed in a clean room with controlled temperature and humidity. With little human intervention, the entire operation is computer controlled and precise printing of complex circuits is acheived.
    img
    img

    Legend
    Printing

  • CNC V-Grooving is provided for easy snapping of individual PCBs after component assembly.
    img
    11
    img

    V-Grooving

  • All PCBs are 100% electrically tested to ensure defect free products are shipped out to you
    img
    12
    img

    Electrical
    Testing

  • A variety of finishes are possible based on your design. LFHASL, HASL, Tin, OSP, Lacquer, ENIG, Gold Finger etc
    img
    13
    img

    Final
    Finishing

  • Each and every delivery panel is scrutinized and inspected to ensure the PCBs are perfect.
    img
    14
    img

    Final
    Inspection

  • Vacuum and shrinked packed into 5-ply corrugated cartons with silica gel to ensure complete protection to the PCBs during transportation
    15
    img

    Packing

  • On time as per commitment
    16
    img

    Despatch

Equipment/Production Machines

img
Fully Automatic Printing
img
Etching Line
img
Punching
img
CNC Centre
img
Fully Automatic Printing
img
Etching Line
img
Punching
img
CNC Centre
© 2024 All Rights Reserved. BPL Limited